THE REAL COST SAVINGS - THE MAJOR BENEFITS OF A PROVEN SYSTEM

IMPROVED QUALITY OF CORNERS

-	excellent and consistent cornerformer quality generates IMPROVED PRODUCT QUALITY

TIME SAVINGS

-	simplified panel/door production process
-	reduction of manipulation and intermediate storage

COST SAVINGS

-	no welding, no hand finishing work
-	only 1 operator
-	elimination of abrasives and welding consumables
-	new ADJUSTABLE-TOOL design allow individual panel/door fabrication
-	custom made FIX-TOOL design allow high volume fabrication
-	space requirement for machine approx. 1,5m2

IMPROVED WORKING CONDITIONS

-	very low level of noise, no dirt creation, flexible production

FLEXIBLE AND AUTOMATIC CORNERFORMING GIVES EXTENSIVE COMPETITIVE ADVANTAGES FOR PANEL/DOOR FABRICATION IN:
1. IMPROVED QUALITY OF CORNERS
2. SIMPLIFICATION OF FABRICATION PROCESS
 
ADDITIONAL BENEFITS ARE
MILD STEEL - zinc coating:   AFTER CORNERFORMER
=> no manual zinc coating in the corner area is necessary

MILD STEEL - for porcelain enamel coating:   AFTER CORNERFORMER
=> the cold formed corner is constant and resistant against high temperature (higher than 960°C)

STAINLESS STEEL:   AFTER CORNERFORMER
=> no change of color on the material surface therefore no pickling of the corners formed is necessary


THE TIME SAVINGS
IT'S WORTH MAKING THE COMPARISON

A panel/door with all 4 corners formed by the New ADJUSTABLE TOOL, is compared with a welded and handfinished panel/door:

PROCESSRATE COMPARISON

	CORNERFORMER-Multiflex, MF25/50/100 approx. 52 sec./Door
	CORNERFORMER-Variform, VF25 approx. 40 sec./Door
	Conventional Method (welding, grinding, finishing) - Mild Steel, approx. 12 min./Door
	Conventional Method (welding, grinding, finishing) - Aluminium, approx. 18 min./Door
	Conventional Method (welding, grinding, finishing) - Stainless Steel, approx. 24 min./Door

Please note:
all above figures stated INCLUDES all handling time of operator (BOTTOM-BOTTOM TIME).
Additional time savings through optimization of fabrication are not considered.
Press brake work is not considered.

Production Time/Door

Door Production/Shift